AgriMotion Engineering
    Walk-in cold room with storage racks
    Cold Chain

    Cold Room & Cold Storage Resource Center

    Engineering knowledge for cold-room buyers — refrigeration sizing, PUF panel selection, Daikin equipment matching, MIDH/NABARD subsidy and energy benchmarks.

    By Updated
    80mm
    Standard wall PUF panel
    35%
    MIDH cold storage subsidy
    0.7–1.2
    kWh / kg-day benchmark
    3 guides
    + checklist and 3 FAQs
    01

    Cold Room Load Calculation — Get the Refrigeration Right

    Sum transmission load, product load, infiltration, equipment, lighting and personnel loads, then add a 15–25% safety factor. Under-sized refrigeration is the single most common reason cold rooms fail QC.

    Transmission load = U-value × area × ΔT. For 80mm PUF panels (k ≈ 0.022 W/mK) the U-value is ~0.27 W/m²K. A 100 m³ chamber at 2°C with 35°C ambient sees roughly 1.5–2 kW of transmission heat.

    Product load = mass × specific heat × ΔT plus respiration heat for fruit and vegetables. Pre-cooling fresh produce from 30°C to 4°C within 24 hours typically dominates the design load.

    Always add a 20% safety margin for door openings, future stock increase and condenser fouling over time. Specify dual-compressor parallel racks for chambers above 50 TR — redundancy prevents total spoilage if one unit fails.

    02

    PUF Panel Specification — Density, Thickness and Skin

    For Indian cold rooms use 40 ± 2 kg/m³ density CFC-free PUF, with 0.5mm pre-painted galvanised steel skins and tongue-and-groove cam-locking joints. Thickness varies by application.

    Walls & roof: 80mm for chillers (2–8°C), 100mm for freezers (-18 to -25°C), 125mm for blast freezers (-35°C and below). Floor PUF panels go up to 150mm under heavy pallet loads.

    Skin selection matters: PPGI (pre-painted galvanised iron) for general cold rooms, stainless steel SS304 for pharma and dairy, food-grade FRP for high-humidity rooms. The cheap GI option corrodes within 3–5 years in coastal sites.

    Insist on tongue-and-groove with cam-lock fastening. Butt-jointed panels with field-applied silicone cause cold bridges and condensation — they look cheaper at quotation stage and cost more in product loss later.

    Chiller 2–8°C
    80mm walls, 80mm roof
    Freezer -18 to -25°C
    100mm walls, 100mm roof, 80mm floor
    Blast freezer -35°C
    125mm walls, 125mm roof, 100mm floor
    03

    Cold Storage Subsidy — MIDH, NHB and AIF Routes

    MIDH gives credit-linked subsidy of 35% (50% in NE & Himalayan states) for cold storage up to 5,000 MT; NHB covers larger stores above 5,000 MT at 35% (45% in NE/hilly and special areas); AIF gives 3% interest subvention on loans up to ₹2 crore.

    Under the MIDH Operational Guidelines 2025, the cost norm for Cold Storage Type-1 (single temperature) is ₹9,600 per MT in civil construction with PUF/PIR panels and ₹12,000 per MT in civil + PEB construction. Type-2 (multi-commodity, multi-temperature) is ₹12,000 per MT. All are capped at 5,000 MT capacity.

    NHB’s cold storage scheme covers stores above 5,000 MT, with eligible cost worked out on capacity at NHB’s per-MT norms. Bank loan is mandatory and no work may start before NHB’s Grant of Clearance (GoC). Subsidy is released to the bank as back-end credit after the project commissions and the joint inspection committee approves.

    AIF (Agriculture Infrastructure Fund) is run by the Department of Agriculture & Farmers Welfare; banks lend under it and NABARD is one of its channels. Farm-gate infrastructure — cold rooms, ripening chambers, pack houses, reefer vans — qualifies for 3% interest subvention for up to 7 years on loans up to ₹2 crore, with the CGTMSE guarantee fee covered. AIF gives no capital subsidy; check the current window with your bank.

    Checklist

    Cold Room Commissioning Checklist

    Tick off what’s in hand. Anything still open is where the DPR and the scheme file usually stall.

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    Questions

    Frequently asked questions.

    Short answers on cold rooms & cold storage. The full reasoning is in the guides above.

    How much does a 100 MT cold storage cost?

    A 100 MT single-temperature cold storage in India costs ₹35–55 lakh turnkey, depending on location, PUF specs and refrigeration brand. Daikin scroll-based systems sit at the upper end but typically reduce kWh/MT by 15–25% over generic equipment.

    How long does a PUF panel cold room last?

    A well-built PUF cold room lasts 15–20 years structurally. Refrigeration compressors typically need overhaul or replacement at year 8–12. Door gaskets and lighting should be inspected annually.

    What is the standard PUF panel size?

    Standard panels are 1,150mm wide and up to 11.8m long, in thicknesses of 60/80/100/125/150mm. Joints are tongue-and-groove with internal cam-locks engaged through service holes.

    Cold Chain

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